Category: CNC Lathe Info

Tips on How To Make Lifter Unit

24 Aug 22
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Lifter unit is an important tool for Engineers in the Automotive Industry. It helps in lifting and moving engines and other heavy objects. If you are not using Engine Lifter Unit, then you are missing out on an essential tool that can make your job a lot easier. In this article, we will cover some tips on how to install and use Engine Lifter Unit.

What is a Lifter Unit?

Lifter units are often used in warehouses and factories to move heavy items. They are also used in construction sites to lift large objects. They can be operated by one person or a group of people.

Here are some tips on how to make a unit:

1. Choose the right type of unit. There are different types of units, including forklift trucks, pallet jack machines, and moving gantry cranes. The type of unit you choose will depend on the task you need it for.

2. Get the right equipment. You’ll need a power source (like an electric motor), a platform, and lifting arms or mechanisms. You can find these items at your local hardware store or online.

3. Plan the layout. Before you start building your unit, plan out the layout on a piece of paper or a computer screen. This will help you make sure everything goes as planned.

4. Install the hardware. Once you’ve chosen your equipment and Layout, install it by following the instructions that came with it or online.

5. Test the unit before use. Before you start using your unit, test it

How Does a Lifter Unit Work?

A lifting unit is a machine that helps lift materials or objects. It is usually powered by an engine and has a number of arms or legs that can be used to move the object. The arms and legs are equipped with sensors that allow the machine to determine where the object is located and how much force is needed to move it.

Types of Lifter Units

Lifter units come in all shapes and sizes, so it can be tough to decide which one is right for you. Here are some tips on how to make the best choice for your needs:

1. What type of lifting do you plan on doing? If you only plan on using your unit for light duty tasks like moving items from one area to another, a small lightweight unit may be ideal. However, if you’re looking to tackle more complicated tasks or want a heavier unit that can handle more weight, a larger and more powerful model may be better suited.

2. How much space do you have available? Most units take up minimal space, but if you have limited space or are planning on storing your unit away when not in use, smaller models may be better suited.

3. How often do you need to use your unit? If you only need to use your unit occasionally, a model that uses less energy or doesn’t require any batteries may be best suited. Larger and more powerful units tend to use more energy and may require batteries or an electric outlet to function.

4. Do you have any other constraints (such as height or weight restrictions)? Certain models are designed for specific users

How Much Does It Cost to Get a Lifter Unit?

If you have a large amount of debris or dirt that needs to be removed from a surface, getting a lift unit may be the best option for you. Lift units can be used in a variety of ways, including to remove tree limbs, rocks, and other objects. Below are some tips on how to get the best price for your lift unit and determine if it is the right choice for your project.

Conclusion

Thanks for reading our tips on how to make a lifter unit! We hope that these steps will help you get started on creating your own lifting machine. If you have any questions or would like help with assembling your machine, please don’t hesitate to contact us. Until next time, keep lifting and forgetting the weights!

Sahl Engineering is Lifter Unit Manufacturer

If you are in the market for a quality lifter unit, look no further than Sahl Engineering. We manufacture the best lifters in the business and our products are backed by a team of experienced engineers who will help you get the most out of your unit. Whether you are looking to improve your lifting performance or simply want to make your routine easier, we have the perfect solution for you.

To get started, contact us today to discuss your specific needs. We would be happy to provide you with a free consultation and let you know how we can help you reach your goals.

What Is A Milling Machine Used For?

23 Aug 22
sahlengineering

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Milling machines are used in a variety of industries to produce specific parts. This article will explore the different types of mills and what they are used for. Lathe: A lathe is a machine that is used to turn objects on a rotating spindle. It is the most common type of milling machine and is used for turning parts such as heads, tails, and other small pieces.

What is a milling machine used for?

Milling machines are used to produce a variety of products including parts for automobiles, machines, tools and other objects. The milling process is used to remove material by cutting it with a series of sharp blades.

The Different Types of Milling Machines

Milling machines are used for a variety of tasks, such as producing various shapes out of metal, plastic, or wood. They come in all shapes and sizes, with different capabilities and uses. Here is a look at the most common types of milling machines and what they are used for.

CNC Milling Machines

A CNC milling machine is the most advanced type of milling machine. It consists of a computer that controls the motion of the milling cutter (or tool) on the workpiece. This type of machine is used for high-precision applications, such as fabricating parts for aerospace and medical devices. The benefits of using a CNC milling machine include:

– Precise machining: CNC mills can produce extremely accurate parts, thanks to their high degree of precision and repeatability.

– Reduced production time: With CNC milling machines, parts can be machined quickly and easily, without the need for manual labor.

– Increased productivity: With more efficient machining, workers can produce more parts per hour with a CNC milling machine than with traditional milling methods.

– Reduced cost: CNC mills are more expensive than traditional mills, but their high level of accuracy and efficiency can offset this price difference.

Lathes

A lathe is a lower-powered version of a CNC milling machine. It doesn’t have a computerized control system, but it can still produce high-quality parts. Lathes are predominantly used for machining parts that don’t require complex geometries or delicate tolerances, such as gears and bearings.

Lathes can be used for a variety of tasks, including turning parts by hand, using a cross slide, or using a CNC chuck. They are typically equipped with a number of tools, such as a chisel, drill bit, and milling cutter.

Lathes are relatively cheap to operate and maintain, making them a good option for small businesses. They can also be used to make custom parts.

Some potential drawbacks of using a lathe include the fact that it is slower than a CNC milling machine and it can be difficult to work with precision tolerances.

Lathes can be purchased pre-made or they can be built from scratch.

Types of Lathes

There are three main types of lathes: manual, cross slide, and CNC.

Manual lathes are the simplest type of lathe and are operated by hand. Cross slide lathes are similar to manual lathes, but they have a movable cross bar that lets you position the part you’re machining on the cutting bed. CNC lathes are the most advanced type of lathe and use a computerized control system to guide the cutting process.

The Advantages and Disadvantages of using a Milling Machine

There are many different applications for milling machines- from making intricate pieces of jewelry to manufacturing parts for cars and planes. So, what is a milling machine used for?

Milling machines are used to create small parts from a large piece of metal or other material. They use a series of rotating cutting tools to literally cut away pieces of the material. This can be done with a variety of materials- from aluminum to steel.

The benefits of using a milling machine include:

• Speed- Milling machines are incredibly fast, which can be helpful when you need to create small parts quickly.

• Accuracy- Milling machines are precise, so you can ensure that your parts are exactly the right size and shape.

• Variety- Mills can create a variety of different shapes and sizes, which means you can always find the right one for your needs.

• Cost- Milling machines tend to be more affordable than other types of manufacturing equipment.

FAQ: Milling Machine use

Mill machines are used for a variety of purposes, including the production of plastics, metals, and other materials. Here are some common questions about milling machines and their uses:

-What is a milling machine used for?

-What are the different types of milling machines?
-How do milling machines work?
-Which milling machine is best for me?

-What are the different types of materials that can be milled?
-Where can I find a milling machine?
-How much does a milling machine cost?

-How do I operate a milling machine?

-What are the safety precautions that I need to take when using a milling machine?

-What are the benefits of using a milling machine?

-What are the risks of using a milling machine?

-What are the possible problems with a milling machine?
-What should I do if I encounter a problem with my milling machine?

Sahl Enginering Cikarang Using Milling CNC

Milling machines are used in the industrial and manufacturing sectors to make precise cuts, shapes or holes. They are also used for other purposes such as milling wood, plastics and metal. Milling machines come in a variety of different sizes and types, but all share a common feature: they use rotary or reciprocating blades to cut materials.

The largest milling machines can be used to produce large numbers of parts quickly and accurately. They are usually fitted with a variety of toolheads, which allow them to make cuts in a variety of materials. Smaller milling machines are ideal for use in the home workshop or small business. These machines typically have fewer toolheads and are designed for making precise cuts in one specific material.

Milling machines can be divided into two main categories: CNC (computer-controlled) mills and manual mills. CNC mills are powered by computers that allow operators to control the movement of the blades using software programs. Manual mills operate without computers, but typically use smaller blades that are operated by an operator using hand tools.

Milling machines come in a range of prices and sizes, so there is sure to be one that is perfect for your needs. If you need help choosing the right milling machine for your needs, please feel free to contact Sahl Enginering. We will be happy to help you find the perfect machine for your project.

7 Tips for Choosing the Best CNC Lathe

22 Aug 22
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Choosing the right CNC lathe is a critical decision when starting your woodworking business. Not only do you need to make sure you get the right machine for the task at hand, but you also need to pick one that is comfortable to use and meets your specific needs. In this article, we provide seven tips to help you choose the right CNC lathe for your business.

1. What to look for in a CNC Lathe

When choosing a CNC lathe, there are a few things to look for. The most important thing is to decide what you need the lathe for. If you’re just starting out, a smaller lathe might be best. However, if you’ve been using hand tools for a while, you might want to invest in a larger lathe.

Another important factor to consider is the power of the lathe. You’ll need to decide how much horsepower (or torque) you need the lathe to have. Not all machines have the same power levels, so it’s important to choose one that’s appropriate for your needs.

Finally, be sure to decide on your budget. There are a lot of great machines available at different price points. Just make sure you’re comfortable with the features and power of the machine you choose.

2. How to Choose the Right Engine for Your CNC Lathe

When choosing a CNC lathe, it is important to choose the right engine for your needs. There are many different types of engines available, and it can be difficult to decide which one is best for your machine.

One important factor to consider is the horsepower (hp) of the engine. A high-powered engine will be faster and more powerful than a lower-powered engine. However, a high-powered engine may also be too fast for your machine. If you are not experienced with using a CNC lathe, or if you are not sure what speeds are safe for your machine, choosing a low-powered engine may be a better option.

Another important factor to consider is the weight of the engine. A heavier engine will require more maintenance than a lighter engine, but it will also be more powerful. If you plan on using your CNC lathe for heavy duty projects, a heavy-duty engine may be the best choice.

Finally, consider the size of the machine. Most CNC lathes are small enough to fit in a single room, but some are large enough to require a separate building. If you plan on using your machine in a remote location, choose an engine that is large enough to transport.

Once you have considered these factors, you can select the engine that is best for your needs.

3. Choosing the Right Tooling for Your CNC Lathe

When choosing a CNC lathe, it is important to select the right tooling. There are a number of factors to consider, including the size and shape of the part you are making.

Some common tooling types for a CNC lathe include: chucks, collets, centres, drills, and turners. Chucks are used to hold the part in place while you turn it. Collets are used to adjust the size of the bit that is being turned. Centres are used to hold the part in place while it is being drilled or turned. Drills are used to create holes in the part. Turners are used to remove material from the part.

Selecting the right tooling for your CNC lathe is important because it will ensure that your parts are accurate and consistent. If you use the wrong tooling, your parts may not be as accurate or as durable as they could be.

4. How to Choose the Right Spindle Speed for Your CNC Lathe

When choosing the right spindle speed for your CNC lathe, it is important to consider your exact application. You will need to take into account the material you are cutting, the size of the parts you are making, and the speed of your CNC lathe.

If you are using hard materials, like metal, you will need to use a faster spindle speed. This will help to cut through the material quickly and smoothly. If you are using softer materials, like wood or plastic, you can choose a slower spindle speed. This will help to minimize damage to the material and allow for more detailed cuts.

Once you have determined the correct spindle speed for your application, be sure to verify it with your CNC controller. Checking the spindle speed against your controller can help ensure that you are getting the best possible results from your machine.

5. How to Choose the Right Feed Rate for Your CNC Lathe

When choosing a CNC lathe, it is important to choose the right feed rate. This will ensure that your materials are cut correctly and at the correct speed.

There are a few factors that you need to consider when choosing a feed rate. These include the size of your material, the speed at which you want it to be cut, and the type of CNC lathe you are using.

To determine the correct feed rate for your needs, first measure the size of your material in inches and multiply this by the desired cutting speed in inches per minute (IPM). This will give you the feed rate in IPM that you need.

For example, if you want to cut a piece of wood that is 12 inches long and has a cutting speed of 1 IPM, your feed rate would be 12 IPM. If your material is larger or smaller than 12 inches, you will need to adjust your feed rate accordingly.

Additionally, remember to account for the spindle motor’s torque when calculating your feed rate. A higher torque motor requires a higher feed rate to prevent damage from being done to the machine.

6. How to Choose the Right Cutting Depth for Your CNC Lathe

When choosing a CNC lathe, it is important to consider the cutting depth. The cutting depth is the distance between the top of the turn and the center of the workpiece.

To choose the right cutting depth, first determine the desired finish quality of your workpiece. If you are only planning on making simple cuts, then a shallow cutting depth will be sufficient. However, if you want to produce high-quality parts with intricate details, then you will need to use a deeper cut.

Next, decide what type of material you will be cutting. If you are only using wood, then a shallow cutting depth will be sufficient. However, if you are using metal or plastic, you will need to use a deeper cut to avoid damage.

Finally, measure the length of your workpiece and select a cutting depth that is equivalent to that measurement. For example, if your workpiece is 16 inches long and you want a 6-inch cutting depth, select a cutting depth of 12 inches.

7. How to Choose the Right Workpiece Size

When choosing the right CNC lathe for your needs, it is important to first understand the basics of workpiece size.

The size of a workpiece affects not only how much material can be removed from it, but also the speed and accuracy of the process. To choose the right workpiece size, first determine the maximum diameter and length of the object you wish to turn. Remember that the smaller the workpiece, the faster and more accurate the machine will be. However, larger workpieces will require more time and effort to turn, but they can produce more intricate results.

To find out how much material can be removed per hour on a given lathe, divide the desired diameter by 100. This number will give you an approximate estimate of how much material can be removed in one hour without too much wear on the machine. If you are planning on turning a very large piece of wood or metal, it is best to consult with a professional technician to ensure that your lathe is capable of handling the task.

Sahl Engineering is CNC Lathe Milling Service in Cikarang

If you are in the market for a CNC lathe, you will want to consider choosing a service from Sahl Engineering. We offer CNC lathe milling services that will help you select the best machine for your needs.

One of the most important factors to consider when choosing a CNC lathe is the power it can handle. Make sure to get a machine that has the power necessary to handle your project. Additionally, be sure to check the size and weight of the machine before you buy it. You don’t want to end up with a bulky machine that is difficult to move around.

Another important factor to consider is how easy the machine is to use. Make sure to read the user manual thoroughly before you start your project. This will help you get started quickly and avoid any mistakes.

Finally, be sure to ask our experts any questions you may have about CNC lathes. We are here to help you choose the best machine for your needs.

Disassembly 101: How To Disassemble And Reassemble A CNC Lathe

22 Aug 22
sahlengineering

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With a CNC lathe, you can quickly and easily create intricate objects out of metal, plastic, or other materials. In this article, we’ll show you how to disassemble and reassemble a CNC lathe so that you can maximize its potential.

What is a CNC Lathe?

A CNC lathe is a machine that can be used to create intricate objects from a variety of materials. It is similar in many ways to a traditional lathe, but it has several important differences.

First, a CNC lathe is much more powerful than a traditional lathe. This means that it can create more intricate objects than a traditional lathe.

Second, a CNC lathe is much more versatile than a traditional lathe. This means that it can be used to create a wider range of objects than a traditional lathe.

Finally, a CNC lathe is much easier to use than a traditional lathe. This means that it is easier for beginners to learn how to use it.

Benefits of CNC Lathe

The benefits of using a CNC lathe are endless. They can be used for a variety of projects, from creating small parts to making entire assemblies. And, because they’re so versatile, they can be used in a variety of settings – from the home workshop to large manufacturing facilities.

To use a CNC lathe, you first need to understand how it works. The lathe’s toolhead is mounted on an adjustable carriage. This carriage moves the workpiece around the X and Y axes, which are the main axes of the machine. You can control the speed and torque of the toolhead by adjusting the spindle speed and torque.

There are also a number of other features that make a CNC lathe unique. For example, it can create parts with extremely exact tolerances. This is perfect for products that need to meet extremely stringent specifications, such as medical devices or aerospace components. And, because the machine is so fast and accurate, it can produce parts quickly and easily.

Types of CNC Lathe

There are three main types of CNC lathes: desktop, small-scale, and large-scale.

Desktop lathes are the most common type of CNC lathe. They are typically used by hobbyists and small businesses. Desktop lathes have a small size and low price, which makes them ideal for use in home workshops.

Small-scale lathes are designed for use in larger projects. They have a larger size and higher price than desktop lathes, but they offer more features and capabilities. Small-scale lathes can cut more complex shapes than desktop lathes, and they are often used in factories and other industrial settings.

Large-scale lathes are the most advanced type of CNC lathe. They are typically used by professional carpentry shops and manufacturing companies. Large-scale lathes can handle much heavier loads than other types of lathes, which makes them perfect for high-volume manufacturing.

How Do You Disassemble A CNC Lathe?

To disassemble a CNC lathe, follow these steps:

1. Turn off the power to the lathe and remove the key from the lock.
2. Open the tool rest.
3. Lift up on the cross carriage arm to disengage it from the vertical carriage.
4. Remove the cross carriage from the tool rest.
5. Remove the vertical carriage from the tool rest by pressing down on one end and pulling it out of the tool rest.
6. Loosen the four screws that hold the motor mount in place and remove it.
7. Loosen and remove the motor mount bolts.
8. Disconnect the motor wires from the motor mounts.
9. Separate the motor mounts from each other by pushing them apart with a screwdriver or a hammer and chisel.
10. If necessary, replace any worn or damaged parts on the motor mounts and reassemble them in reverse order, mounting the motors first and then connecting them to each other and to the tool rest using the bolts and screws that were removed in Steps 7-9.

How Do You Reassemble A CNC Lathe?

1. To reassemble a CNC lathe, you will first have to disassemble it. To do this, you will need to remove the tool head, spindle, carriage, and motor. You will also need to remove the belt and pulley system.

2. After you have removed these components, you can reassemble them in the reverse order that they were removed. Be sure to tighten all the screws before you put everything back together.

Tips For Safe Disassembly and Reassembly

When it comes to taking your CNC lathe apart or putting it back together, there are a few tips that will help make the process safer and easier.

First and foremost, be sure to wear safety goggles and a dust mask when working with the machine. If you don’t have them on hand, make sure to keep them nearby. Also, keep a clean work area free of debris and other potential hazards.

When disassembling the lathe, start by removing the front end carriage and the tool rest. Next, remove the tool post and the backlash screw. Finally, remove the spindle bearings and pulleys.

When reassembling the lathe, reverse these steps. Make sure to install the front end carriage first, followed by the tool rest and then the tool post. Then, install the backlash screw and spindle bearings. Finally, install the front end carriage and tool rest onto the tool post.

Sahl Enginering Cikarang is CNC Lathe Industrial Workshop

If you’re looking to get your hands on a CNC lathe, then Sahl Enginering Cikarang is the workshop for you. This company offers a wide range of cnc lathes, from small benchtop models to large industrial-grade machines.

To get started, you’ll first need to disassemble your machine. This process involves taking apart the main components of the lathe. You’ll need to know how to do this in order to put it back together again correctly.

Once you’ve disassembled your machine, you’ll need to reassemble it in the correct order. Make sure that you follow the instructions carefully, or your lathe could end up damaged.

CNC Lathe Workshop in Cikarang

04 Aug 22
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CNC lathe workshop in Cikarang? If you are looking for a comprehensive and comprehensive CNC lathe workshop in Cikarang, then look no further than our team at ABC Machine. Our team has years of experience working with CNC lathes and can provide you with the best possible training and guidance. Contact us today to learn more!

What is a CNC lathe?

A CNC lathe is a machine that can create intricate objects from a variety of materials, including wood, metal, plastic, and composites. With the use of a computer control system, it is possible to make intricate 3D objects from a variety of materials.

What are the benefits of owning a CNC lathe?

If you are looking for a high-end workshop that can help you turn your ideas into reality, a CNC lathe is the perfect tool for you. Here are some of the benefits of owning one:

-You can easily create custom parts and designs.
-You can produce high-quality products faster and more efficiently than ever before.
-You can save a lot of time and money by making your own parts rather than buying them.
-You can learn new skills quickly and easily.

Types of CNC lathes

Lathes come in a variety of types, each suited to a different task. Here’s a look at the most common types of lathes and their purposes:

CNC Mill Lathe

A CNC mill lathe is probably the most common type of lathe you’ll encounter. It’s designed for producing small parts from soft materials like plastic or wood. You can use it to turn almost any shape, making it perfect for making custom parts or modifications on existing objects.

CNC Router Lathe

A CNC router lathe is similar to a CNC mill lathe, but it’s better suited for producing larger parts from hard materials like wood or metal. You can use it to create intricate designs and shapes, or even cut entire pieces out of your material.

CNC Turning Centre

A CNC turning centre is a specialized type of lathe that’s perfect for producing extremely large parts or entire objects. It has multiple axes that allow you to make precision cuts without having to move the part around.

CNC Router

A CNC router is similar to a CNC mill lathe, but it’s better suited for producing larger parts from hard materials like wood or metal. You can use it to create intricate designs and shapes, or even cut entire pieces out of your material.

CNC Turning Center

A CNC turning center is a specialized type of lathe that’s perfect for producing extremely large parts or entire objects. It has multiple axes that allow you to make precision cuts without having to move the part around.

CNC Machining Centre

A CNC machining center is a powerful tool that can be used to produce complex parts from hard materials. It has multiple axes and a variety of cutting tools, making it perfect for producing high-quality parts.

CNC Mill

A CNC mill is a simple machine that’s best suited for producing small parts from soft materials like plastic or wood. You can use it to turn almost any shape, making it perfect for making custom parts or modifications on existing objects.

CNC Lathes: What’s the Difference?

When it comes to lathes, there are a few key differences that you need to be aware of. First, CNC lathes are typically much more powerful than traditional lathes. This allows you to produce finer details and more complex parts than you would be able to with a standard lathe.

Second, CNC lathes typically have multiple axes, which makes them perfect for creating complex designs or cutting multiple pieces from your material at once. This makes them ideal for tasks like machining or routing.

Finally, CNC lathes are often equipped with computer interfaces that allow you to control the machine remotely. This makes it easy to make changes or modifications to your parts without ever having to get up close and dirty.

How to set up a CNC lathe for steelworking

A CNC lathe is a powerful machine that can be used to cut steel. It’s important to set up the lathe correctly so that the steel can be shaped properly. This guide will teach you how to set up a CNC lathe for steelworking.

1. Choose the correct tooling

The first step is to choose the correct tooling for the job. Steelworking requires a number of different types of tools, including chisels, saws, and punches. Make sure to purchase the correct tooling for the task at hand.

2. Set up the work area

Next, it’s important to set up the work area. The CNC lathe requires a straight and smooth surface on which to cut steel. Make sure the work area is clean and free from obstacles.

3. Mount the tool head

Now that the work area is ready, it’s time to mount the tool head onto the machine. This will include installing any necessary drivers and software. Be sure to properly orient the head so that it can accurately cut steel.

4. Set up the machine controls

Finally, it’s time to set up the machine controls. The CNC lathe requires a number of different settings in order to operate properly. be sure to check all of these settings before starting your project.

How to use a CNC lathe for steelworking

If you’re looking to start working with steel, a CNC lathe is a great way to get started. Here’s how to use one for steelworking.

If you’re like most hobbyists and craftspeople, you probably have a lathe or two in your tool chest. But what are they good for? A lathe can be used for a wide range of projects, from simple woodturning to more intricate metalwork. In this article, we’ll show you how to use a CNC lathe for steelworking.

Step One: choose the right lathe

When choosing a lathe, you’ll need to think about what type of work you want to do. There are three main types of lathes: manual, CNC, and turret.

Manual lathes are the simplest type, and you use them to turn wood or other materials by hand. They’re great for beginners, but they don’t have any motors or electronics, so they can be a bit slow. CNC lathes are much more powerful, but they require some knowledge of computer-aided engineering (CAD) in order to use them safely. Turret lathes are the most advanced type, and they have both manual and CNC capabilities. They’re great for complex projects, but they can be more expensive than other types of lathes.

If you just want to start turning steel plates and tubes, a manual lathe is probably all you need. If you plan on doing more complicated projects in the future, though, consider investing in a CNC or turret lathe.

Step Two: set up your work area

Before starting your project, make sure your work area is ready. You’ll need a secure surface on whichto mount your steel plates and tubes, as well as a way to hold them while you work. You can use a bench, an old tractor bed, or even a welding table if you have the space.

Step Three: mount your steel plates and tubes

Before you start turning the plates and tubes, you’ll need to mount them to your work surface. You can do this using a variety of methods, but the simplest way is to simply use bolts and screws.

To mount the plate on the lathe, set it on the mounting pad (if you’re using a manual lathe) or in the chuck (if you’re using a CNC lathe). Then, use bolts and screws to secure it in place.

To mount the tube on the lathe, first cut it to the correct length. Then, using bolts and screws, secure it to the plate using the same method described above.

Step Four: start turning your steel plates and tubes

Now that your work area is setup and your steel plates and tubes are mounted, it’s time to start turning them! To start turning a plate on a manual lathe, simply turn its spindle around by hand. To turn a plate on a CNC lathe, use the controls to guide its movement.

Keep in mind that you’ll need to pay close attention to your work area and the angle of your steel plates and tubes as you turn them. If you’re not careful, you could end up damaging them.

If you’re starting to get tired, it’s time to stop for the day. To finish your project, simply reinstall the steel plates and tubes back onto your work surface, and tighten all the mounting bolts and screws. Congratulations! You’ve just used a CNC lathe for steelworking!

Conclusion

If you’re interested in learning more about CNC lathes, or just want to take a workshop to get started with one, we’ve got just the thing. Our CNC lathe workshop in Cikarang will teach you everything you need to know about this powerful machines and give you the opportunity to work on a real project. With over 10 years of experience teaching workshops and training professionals around the world, we know exactly what it takes to make sure that your learning experience is both enjoyable and informative. Reserve your spot today!

Sahl Engineering Lathe Service Cikarang

We offer CNC lathe workshop service in Cikarang. Our experienced engineers can help you to set-up and operate your CNC lathe properly. We also provide spare parts, tools and accessories so that you can get the most out of your machine.

Contact us today for a free consultation! Email: info@sahlengineering.co.id

Polyurethane Rod

10 Jul 21
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Polyurethane Rod is often used as a replacement for rubber components and provides an obvious upgrade over the traditional material. Polyurethane has a much improved resistance to wear and can out last other materials by as much as four times.

Advantages of Polyurethane Rod

Another advantage is the performance during load and compression, Polyurethane will out perform rubber which will often permanently deform much sooner resulting in the associated components, often vehicle suspension parts becoming loose and causing lack of control and often expensive damage. Another advantage is its resistance to ageing or perishing, rubber will often degrade over sometimes a short period of time and this can often be accelerated in UV exposure and the contact with oils and fuels. Polyurethane Rod is also much more resistant to cutting with sharp edges and is also much more impact resistant.

Applications of Polyurethane Rod

There are many and almost limitless applications for Polyurethane Rod. One application which has become popular is the replacement of car suspensions and ancillary components. This is because Polyurethane will withstand deformation, impact, UV and other aggressions such as oil and fuels much greater than traditional rubber components. Polyurethane Rod is also popular for wheels, pulleys and rollers which are used in many industries such as amusement rides, fishing industry and other similar manufacturing industry due to its high wear resistance, shock and impact abilities. Polyurethane Rod is also often used within the tool room environment to replace springs on press tools as an excellent rebound medium. Polyurethane Rod is also specified for bump stops and can often be found on the heads of “soft” hammers and “soft jaws” in vices to reduce damage to any mating materials.

History of Polyurethane Rod

Polyurethane was pioneered by a Mr Otto Bayer and colleagues around 1937 in Germany. They quickly realised that there were advantages over existing plastics and were able to patent what is now known as Polyurethane.

World War II held back development and during the 1960’s, manufacturing techniques improved and Polyurethane became more economical and began to replace existing lower performance materials. In the early part of the 21st century attention has been focused on the use of sustainable products to be used in the manufacture of Polyurethane, this is due to the unpredictable cost and supply of the petrochemical industry.

Properties of Polyurethane Rod

Polyurethane Rod is available in a large variety of hardness’ ranging from 10 Shore A which is softer than a pencil rubber to around 90 Shore D which is as hard as Nylon. Polyurethane Rod is also available in many colours which means that a customer can personalise their components or use a colour coding system to identify particular components at a glance.

Polyurethane Rod is also excellent for impact resistance also and its elastic properties. This varies as the Shore hardness increases but even the hardest grades outperform other similar materials and will resist cracking and any permanent deformation much more than traditional rubber.

Polyurethane Rod will also outperform materials such as rubber when it comes to higher and lower temperature resistance, Polyurethane will generally resist temperatures of around plus 100°C where rubber seems to degenerate at around plus 70°C.

Another important property that Polyurethane Rod has is its resistance to abrasion and cutting. It is quite exceptional in this area and Polyurethane is often specified within the glass and glazing industry as rollers and also within the aggregates industry where very abrasive products such as sand and gravel are employed.

Polyurethane Datasheet

PropertiesUnit 
Shore HardnessA95
100% ModulusMPa8.6
300% ModulusMPa16.7
Tensile StrengthMPA34.8
Elongation at break%610
Tear StrengthKN/M101.5
Comparison set%22
Abrasion loss%36
Resilience%37
Specific gravityg/cm31.23

Hal-hal Mendasar Mengenai Mesin Bubut

07 Apr 21
sahlengineering
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mesin bubut – Dunia industri sangat bergantung pada mesin sebagai sarana produksi yang mampu menghasilkan banyak produk dalam waktu yang tidak lama. Kebutuhan yang besar akan suatu barang menuntut industri untuk mengerahkan tenaga produksi pada mesin yang mampu menghasilkan banyak barang dalam waktu cepat.

Salah satu mesin yang digunakan dalam bidang ini adalah mesin bubut. Mesin ini digunakan untuk melakukan proses pemotongan benda dengan prinsip kerja berputar. Dibandingkan dengan mesin lainnya, mesin ini lebih banyak digunakan, terutama di pabrik-pabrik besar.

Mesin ini berkembang dengan berbagai jenis dan kemampuan bekerja. Perkembangan teknologi membawa mesin ini pada inovasi-inovasi yang terus diperbarui untuk memenuhi kebutuhan industri dan memudahkan pekerjaan manusia. Mulanya mesin bubut digunakan dengan prinsip kerja sederhana da dirancang dengan papan kayu. Selanjutnya, mesin ini didesain ulang dan diperbarui terus-menerus hingga bisa dioperasikan dengan menggunakan bantuan komputer.

Untuk mengoperasikan mesin bubut ini dapat dilakukan dua cara, tergantung pada jenis mesinnya. Dari cara pengoperasiannya, mesin ini terdiri atas mesin bubut konvensional atau manual dan mesin bubut otomatis. Mesin bubut yang dioperasikan dengan cara manual atau konvensional. Cara kerjanya membutuhkan tenaga manusia secara langsung. Sementara itu, mesin bubut otomatis juga sudah banyak digunakan, dan melakukan pemotongan benda secara otomatis. Dalam hal ini pengoperasiannya dilakukan dengan bantuan komputer.

Terdapat tool magazine yang akan meminimalisasi tenaga manusia dalam pengoperasiannya. Hal ini membuat pekerjaan lebih efisien dan lebih ringan dilakukan. Namun keterampilan dalam mengoperasikan program komputer yang tersinkronisasi dengan mesinnya menjadi hal yang penting untuk dimiliki oleh si operator mesin.

Pada dasarnya, mesin bubut berfungsi membentuk benda dengan cara diputar dalam kecepatan tertentu melalui proses pemakanan pahat. Hal ini juga menyebabkan mesin bubut mampu melakukan beberapa gerak, misalnya gerak berputar, melintang, dan memanjang. Gerakan-gerakan inilah yang nantinya dilakukan dalam proses pembubutan (meliputi pembubutan muka, rata, drilling, ulir, dan tirus), knurling, atau perluasan lubang.

Untuk menggunakannya, kita dapat melakukan beberapa tahapan. Hal mendasar yang harus kita lakukan sebelum mengoperasikan mesin bubut adalah mempersiapkan peralatan yang dibutuhkan, misalnya kunci chuck, pahat bubut, dan lain sebagainya. Kita juga perlu memastikan bahwa terdapat aliran listrik yang akan membantu proses operasi mesin bubut. Sebelum menggunakannya, pastikan mesin dalam keadaan padam. Selanjutnya, pahat bubut yang berada di rumah pahat dipasang setinggi ujung senter.

Berikutnya benda kerja yang akan dibubut dipasang pada chuck, lalu bubut benda kerja sesuai bentuk dan spesifikasi yang diinginkan. Perlu kehati-hatian dalam melakukan proses ini agar diperoleh hasil benda yang sesuai keinginan dan keselamatan kerja tetap terjaga. Itulah beberapa hal yang bisa kita ketahui tentang mesin bubut.

Inilah Bagian Paling Penting Dari Mesin Bubut CNC

05 Apr 21
sahlengineering
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Mesin bubut cnc – Semua pasti setuju mengatakan bahwa mesin bubut CNC merupakan salah satu mesin bubut yang mempunyai tingkat kerumitan parts paling tinggi. Mesin milling CNC memang terkenal mempunyai banyak bagian penting yang saling terknoneksi satu sama lain,oleh karena itu mari kita mengenal sedikit bagian penting apa saja yang ada pada mesin bubut CNC yang sering kita lihat di lingkungan pabrik dan bengkel kerja para profesional.

Spindle Mesin

Ini merupakan salah satu bagian penting yang ada pada mesin bubut CNC, Spindle mempunyai peran sebagai pengatur putaran dan pergerakan cuter pada sumbu z. Spindle ini pada umumnya selalu di gerakan oleh mesin motor yang di lengkapi oleh belting / kopling. Sama seperti halnya meja pada mesin bubut, spindle juga bisa di gerakan oleh handle yang sama. Spindle ini memegang peranan penting dalam koneksinya pada arbor cutter dengan batuan udara bertekanan.

Magasin Tool

Dalam mengoperasikan Mesin bubut cnc tentunya kita membutuhkan banyak sekali jenis Cutter yang di gunakan, dalam melakukan pertukarang jenis cutter tersebut tentunya kita juga memerlukan sebuah tempat khusus untuk menyimpan cutter tersebut, nah magasin tool inilah yang mempunyai peran sebagai tempat penyimpanan cutter tersebut.  Magasin tool biasanya memiliki banyak slot untuk banyak sekali jenis tool, biasanya antara 8-24 slot, sangat tergantung pada jenis mesin cnc yang di gunakan

Monitor

Monitor pada mesin cnc biasanya di gunakan untuk memantau aktivitas yang di lakukan oleh mesin bubut, mulai dari parameter penggunaan mesin, posisi koordinat benda, error, dll.

Panel Control

Tak kalah penting dengan fungsi sebuah monitor, panel control tentunya memiliki peran yang paling vital yakni sebagia pusat pengoperasian dan pengontrolan kerja dari sebuah mesin bubut. Panel control mempunyai peran sebagai pusat pemberi perintah khusus pada mesin seperti memutar Spindle, menggerakan meja, mengubah setting,dll. Pada panel control inilah seorang operator Mesin bubut cnc di uji kemampuannya, karena apabila salah dalam memasukan program CNC kedalam PC, maka bisa di pastikan kacaulah pekerjaannya

Coolant Hose

Coolant hose mempunyai peran penting yakni sebagai salah satu sistem pendingin untuk cutter, karena pada saat pemotongan benda kerja di lakukan dengan cutter, pastinya gerak gesek dan potong pada cutter membuat kondisinya menjadi panas dan memuai, oleh karenanya perlu adanya sistem pendingin dengan konsep air coolant dan udara bertekanan tinggi melalui selang yang di pasang pada blok spindle

Teknik Pemotongan Pada Mesin Milling

04 Apr 21
sahlengineering

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Mesin milling merupakan salah satu mesin pemotong yang paling terkenal dalam industri manufaktur dan pabrikasi, mesin milling sendiri mempunyai beberapa bagian penting yang dapat menyokong kinerjanya dalam urusan potong memotong..salah satunya adalah Cutter. Cutter pada mesin milling sendiri biasanya terbuat dari bahan carbide Tripped, gigi cuter sendiri mempunyai beberapa bentuk yang berbeda, ada yang mempunyai bentuk lurus ataupun menyudut. Dalam dunia manufaktur dan pabrikasi, cutter yang yang di gunakan pada mesin milling terdiri dari beberapa tipe seperti :

  1. Plain Mill Cutter: biasan di gunakan untuk memotong permukaan datar / horizontal
  2. Shell End Mill Cutter: Cutter yang di gunakan untuk jenis pemotongan ini bisa dibilang mempunya panjang yang lebih besar dari diameternya.
  3. Face Mill Cutter: Pisau cutter ini bisa dibilang mempunyai ukuran yang pendek dan mempunyai sisi potong pada bagian yang melingkar dan bagian sisi muka. Keunggulan pisau cutter ini adalah kemudahan dalam pergantian sisi potonganya

Untuk urusan teknik pemotongan sendiri di golongkan dalam 2 metode yakni :

  • Climb Mill

Pemotongan dimana putaran cutter searah dengan benda kerja, gaya potong ini sendiri menyebabkan benda kerja tertarik kedalam cutter sehingga faktor kerusakan pahat menjadi lebih besar. Hanyalah mesin tertentu yang memiliki alat pengukur kerenggangan berteknologi tinggi yang di halalkan menggunakan metode potong Climb Mill

  • Conventional Milling

Pemotongan jenis ini lebih menitikberatkan putaran cutter berlawanan arah dengan gerakan benda kerja, sehingga pemotongan ini bisa di menggunakan beragam jenis Mesin milling.

Alat dan bahan untuk melakukan pekerjaan milling sendiri di bagi atas beberapa jenis seperti :

  1. Milling machine (mesin frais)
  2. Jangka sorong / kaliper
  3. Pahat alas
  4. Kuas
  5. Coolant (pendingin)
  6. Palu plastik
  7. Stopwatch
  8. Mistar siku
  9. Kikir
  10. Kunci tanggem

Mesin milling sendiri merupakan salah satu jenis mesin bubut yang bisa dibilang sangat sukar penggunaannya, perlu operator khusus dengan teknik dan jam terbang tinggi untuk melakukan produksi dengan mesin ini. Harga sebuah mesin milling sendiri bisa dibandrol mulai dari puluhan juta hingga ratusan juta rupiah, kesemuanya itu sangat tergantung pada spesifikasi yang di tanamkan dan jenisnya.

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