Category: Manufacturing

What Conveyor Belt Choices Should You Offer to Buyers?

What Conveyor Belt Choices Should You Offer to Buyers?

10 Feb 21
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What Conveyor Belt Choices Should You Offer to Buyers? A conveyor belt might look like a simple application but it performs numerous high-end functions in different industries. In fact, the invention of conveyor belts helped in boosting the efficiency of workers in a factory as they are no more required to transport materials and goods from one place to another.

The conveyor belt manufacturers make conveyor belts with different specifications so that they work suitably in different setups. So, your store must offer different choices of conveyor belts you obtain from global manufacturers. Here is a discussion on how to offer different choices of conveyor belts to the customers visiting you.

Choices for Different Applications

A conveyor belt is of great use in different industries, including agriculture, construction, retail, forest products, food processing, packaging, mining and manufacturing industry. So, you must offer choices of conveyor belts for their applications in different industries.

Choices in Material

Conveyor belt manufacturers use different materials to make these belts suitable for various applications. Different customers would visit your store with the expectation to find the conveyor belts made of different materials. Your store must offer them the choices in materials for these belts. Some of the popular materials used for making these belts are aramid, rubber, cotton, neoprene, nylon, polyester, PVC, silicon, urethane and so on.

Choices in Dimensions

Conveyor belts with different dimensions are suitable for transporting materials with different weights. You can avail conveyor belts with different dimensions from their manufacturers to meet the requirements of different customers. Generally, thickness is given the importance, but you must also offer choices in length and width.

Choices in Operating Temperature

An important consideration for conveyor belt buyers is the range of temperature their workplace have. Conveyor belts made of different materials can operate at a specified temperature range. If they are operated at higher temperature, they have the chance of getting damaged. Apart from the temperature at the workplace, the type of transported products (hot or cold) must also be considered. Give your customers the choices of conveyor belts designed to operate at specific temperatures.

Choices in Belt Grip

Some applications require the products to be transported uphill and downhill, while other requires horizontal transportation. In any case, the grip of the conveyor belt plays an important role. As obvious, the belt to move in vertical or sliding motion should offer higher grip than the one moving in horizontal motion. Avail the supply of conveyor belts with different grip levels.

Other Choices

Conveyor belts with different values of supporting working load per inch width should be available at your store. Besides, you must offer conveyor belts with different values of withstanding maximum speed of the conveyor systems. Weight of the material to be transported also help the people to make choice for the right conveyor belt.

By offering large varieties of conveyor belts, you can attract more number of customers from different industries. To ensure that you offer good quality conveyor belts, make sure to choose from reputed conveyor belt manufacturers that can be found at online directories.

Conveyor Belts For Efficient Material Handling

09 Feb 21

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Conveyor Belts really are a superb technological creation that has assisted various commercial sectors in moving products from 1 place to another. They are basically mechanized products which comprise of two or additional pulleys with a steady moving belt that transports products and materials from 1 place to another.They are applied in diverse manufacturing sectors to proceed bulky materials via the manufacturing process.

How the Conveyor Belt Works:

Conveyor Belt is quite broad belts that are attached inside of a loop to two or additional rotating wheels that are driven by variable pace electric powered motors. since the rotor or even the rotating wheel turns, the belt instantly turns simply because of the large degree of friction that is designed among the rotor and also the belt. This motion of the rotor wheel results in movement of the Conveyor Belt in 1 direction and also the other moves inside the opposite direction.

This helps make it obvious that the two the wheels really should necessarily proceed inside the very same direction to facilitate motion of Conveyor Belt. If in circumstance it moves inside the opposite direction then it is not feasible for the Conveyor Belt to proceed at all.

Types of Conveyor Belt:

Improved versions of various large tech product Conveyor Belt is created and constructed to fulfill the needs of various commercial sectors. Conveyor Belt is offered in diverse models, designs, sizes and shapes to select from.

Flat Conveyor Belts

This sort is normally a rotating conveyor produced both of vinyl or plastic material that are covered close to the rollers. The belt rotates on best of the roller inside of a repaired course and rotated back again towards finish in which it started out to operate. These belts are available in diverse sizes and shapes and are generally applied in airports for managing people baggage.

Magnetic Conveyor Belts

This sort of conveyor technique implements using belts with magnetic charge. This proves quite useful for transportation of metal and metal shavings.

Trough Conveyor Belts

They are specifically equipped using the spring- fill rollers which facilitates the motion of bulky materials and objects.

Snake sandwich Conveyor Belt

This belt is created in this sort of a way that two belts are placed parallel to every other largely to maintain the merchandise safely and securely in placement since it moves along the belt. These Conveyor Belts are incorporated to lift heavy objects up inclined planes. They are generally fit to utilize in mines to lift heavy rocks and materials away from the mine area.

Lengthy belt conveyors

This technique since the title implies is fit to utilize in locations in which materials have for being moved more than lengthy distances. The speciality of the conveyor technique lies in its capacity to deal with the two vertical and horizontal curves effectively. These conveyors are employed for mining operations and in building development sites.

Overhead conveyors

These sorts of conveyors are especially useful inside the foods business and in other sectors in which only restricted ground room is offered for use.

The use of Conveyor Belt is not restricted towards commercial industry alone. They are also fit to utilize in bakeries, grocery shops and in airports for transporting luggage. Yes, Conveyor Belt have become an indispensable component of material managing and transportation.

Jababeka Machine Shop – A One Stop Place

08 Feb 21
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Jababeka Machine Shop –Your Machine Shop Should Be A One Stop Place | Source 2 Spec.

Professional buyers tend to spend far too many hours sourcing out materials, contractors and services to complete single projects. This makes any project or job far less time-efficient. It is also extremely difficult to be able to compare costs and services when they are not all right in front of your face.

A One-Stop Shop

Any machining job is a difficult one to facilitate in the first place. But it can be easier. By finding one machine shop that handles all aspects of your project, professional buyers can conduct their jobs far more efficiently.

Source 2 Spec

Source 2 Spec is the ideal location for anyone who needs to complete a machining project. We offer a variety of services to our clientele including:

  • Welding
  • Casting
  • Painting
  • Mechanical Assembly
  • Fabrication

Beyond offering services of our own, Source 2 Spec can facilitate a job by sourcing out sub-contractors, parts and labor.

Sourcing Sub-Contractors

Your project may require work that we cannot do onsite. Our company has built long-standing relationships with many reputable contractors. We can facilitate a sub-contractor to complete any work necessary to make sure your job is finished in a time efficient and costly manner.

Parts and Labor

Source 2 Spec also has a long list of suppliers. This will ensure that no project is held up waiting for one part. If we don’t have it, we know the person who does. It is our goal to make us your one-stop machine shop.

Not only will we sub-contract out, our experienced team of professionals can plan, facilitate, manage and execute your entire project. We do this by coordinating contractors, part deliveries and payments. Your job will be completed with minimal stress to you.

Our machine shop is accessible to members of Jabodetabek. Beyond our manufacturing services, we aim to deliver end results with only the utmost convenience for our clients. Through one portal, professional buyers can simplify the headaches associated with a machining manufacturing process.

We supply products for ocean technologies, defense and military products, optical technologies and aerospace technologies. Source 2 Spec can handle all aspects of precision machining, even CNC Machining including mill/turn, vertical and horizontal boring mill.

Machining is a job in which each individual thrives in different areas. It is our job to make sure our clients get the best contractor in their field to produce top, flawless results. To find out how Source 2 Spec can make your job easier, contact Us: Sahl Enginering Bengkel Bubut Industri terdekat Jababeka Lippo Cikarang.

CNC Machining in Cikarang: Basic Steps To Precision Components

04 Feb 21
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CNC Machining in Cikarang: Basic Steps To Precision Components. CNC machining in Cikarang is thriving, thanks to the many advantages the process offers both manufacturer and consumer. We are CNC Machining Service in Cikarang.

Great speed and accuracy allow for mass production of parts and maximization of profits. This is good news for business, and it means greater availability of product and lower prices to the customer.

But the process is often confusing to observers, due to the many variations on the basic CNC machining model. For those who wish to understand more about Computer Numerical Control machining, here is a rough guide to the basic process.

Beginnings: Design

First step: create or review the blueprint of the part to be machined. (Sometimes there will an actual part to be copied, rather than a blueprint.) From here, designers must create a process flow plan, from raw material to finished product.

Next, the fixturing for the part must be located or designed. Now the most complex component of the process: a designer must create a computer program to power the CNC to machine the part. This program may control factors such as feed rate, coordination, location and speeds.

A CNC program is written like a sentence, with the order of operations in chronological order. The machine will then execute that set of instructions, one by one. (CNC codes begin with letters like S for spindle speed, and X, Y & Z for common linear axis motions). When certain codes are arranged together in a coherent method, this group of CNC codes create a “command.”

Intermediate: The Shop

Schedule CNC machine time. The machines can normally be run 24/7 with only minimal supervision (and occasional downtime for maintenance.) Order and inspect raw materials required. If necessary, pre-process raw materials. This may include casting, if this is to be done on-site. Set up and offset tools, fixture, and machine.

Final Steps: The Product

Test and run first part. This is sometimes known as an “air test” or “cutting air.” Quality check. Engineers must carefully inspect the initial part to ensure it will function correctly. Reset specs if required. Run the rest of the parts through the machine. These will be exactly the same as the initial part. Finishing (grinding, burr removal, etc.) Final inspection. Ship out the parts.

The Tools

Tools which can be controlled by CNC programming include: drills, lathes, milling machines, wood routers, electrical discharge machines, sheet metal turret punches, wire bending machines, hot-wire foam cutters, surface grinders, cylindrical grinders, and induction hardening machines.

The most common tools used are milling machines and lathes. A milling machine is basically a rotating cutter and a table. By moving the table and the cutter relative to one another, complex cuts can be made.

Lathes spin solid objects and then use tools symmetric to the axis of rotation in order to cut. “Machining centre” often refers to a combined milling machine and lathe. Another commonly used CNC machine is the EDM, or electrical discharge machine, which creates cavities using electric sparks.

By using CNC machining, parts can be manufactured with great speed and accuracy, making the process essential in today’s electronic world.

Bengkel Bubut Jababeka Ahlinya Merancang Jig dan Fixture

22 Dec 17
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Bengkel Bubut Jababeka Ahlinya Merancang Jig dan Fixture. Pada kesempatan ini, kami akan membahas tentang sebuah alat pemesinan yang mempunyai beragam keunggulan. Seperti yang kita tahu, peningkatan efisiensi proses manufaktur produk sangat mempengaruhi biaya produksi.

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Keunggulan Material Polyurethane dan Cara Mengaplikasikannya

14 Dec 17
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Tahukah Anda apa sajakah keunggulan material polyurethane dan cara mengaplikasikannya? Bengkel bubut Jababeka Sahl Engineering Indonesia memperkenalkan suatu material yang cukup unik, yaitu Polyurethane. Polyurethane memiliki bentuk dan karakteristik yang identik dengan busa atau foam.

Sebab, pada dasarnya material tersebut dihasilkan dari pencampuran dua bahan kimia, yakni Isocynate dan Polyol yang mempunyai reaksi membentuk foam.

Material ini bisa ditemukan dalam berbagai bentuk, mulai dari busa lentur, busa keras, pelapis anti bahan kimia, penyekat, bahan perekat dan elastomers.

Sejarah Polyurethane

Polyurethane awalnya diciptakan sebagai pengganti dan pelapis karet, besi, kayu, plastik dan bahan lain yang semakin langka. Selain itu, pada masa Perang Dunia II, polyurethane telah banyak digunakan sebagai bahan produksi. Hampir setiap bangunan dan ruangan dalam rumah saat itu menggunakan polyurethane.

Polyurethane dimanfaatkan sebagai pengisi kertas dan mostar pada industri pakaian tahan udara, pelapis anti karat pada besi, kayu dan bagian bangunan yang dibuat dari batu (seperti tembok dan pondasi) serta bahan pengkilat untuk finishing pesawat terbang.

Polyurethane berperan dalam mengisolasi temperatur dan dapat menjadi bahan penyerap suara serta bahan konstruksi. Saat ini, Polyurethane telah diproduksi dan digunakan dalam skala industri. Dengan mengembangkan polyurethane yang berbiaya rendah, material tersebut bisa digunakan untuk membuat kain pelapis dan penerapan di bidang lainnya, seperti industri otomotif.

Polyurethane juga dikenal sebagai material yang hemat energi dan membuat pengeluaran atas perawatan dan perbaikan mesin maupun peralatan pabrik jadi lebih murah dan efisien karena sifat dan kelebihannya.

13 Keunggulan Material Polyurethane

Berikut ini keunggulan material polyutrethane:

  1. Mudah dibentuk dan dicetak.
  2. Mudah digunakan, karena cukup disemprot saja.
  3. Fleksibel dan dapat menyesuaikan kondisi apapun, termasuk temperatur atau suhu rendah.
  4. Tahan terhadap keburukan yang disebabkan oleh oksigen, atmosfir dan ozon.
  5. Tahan terhadap oli dan beberapa bahan kimia lainnya.
  6. Kekenyalan sangat baik.
  7. Kemampuan isolasi cukup baik.
  8. Kuat akan beban dinamika.
  9. Kekerasannya beragam, mulai dari shore A sampai shore D.
  10. Tahan terhadap gesekan dan pukulan.
  11. Tidak mudah aus, sehingga material ini tahan lama.
  12. Tidak mudah rusak.
  13. Cocok untuk heavy duty industry.

Cara Mengaplikasikan Cat Polyurethane

Cat polyurethane adalah terdiri atas dua komponen, yaitu cat dan hardener. Cat polyurethane biasanya digunakan untuk menutup atau pelapis permukaan kayu. Daya kilapnya sangat tinggi, khususnya pada tipe clear gloss. Keunggulan material Polyurethane, terutama cat ini, juga sangat transparan, sehingga tetap menampilkan tekstur kayu.

Di bawah ini merupakan prosedur aplikasi polyurethane yang bisa Anda lakukan di rumah:

  1. Tuang hardener ke dalam cat dengan perbandingan 2:1.
  2. Bilas botol hardener dengan thinner, kemudian tuangkan ke dalam cat.
  3. Campur aduk sampai rata dan siap diaplikasikan.
  4. Amplas permukaan kayu dengan kertas amplas nomor 180 sampai bersih, kering serta bebas minyak.
  5. Wood filler digunakan untuk mengisi pori-pori kayu. Tunggu sampai kering, kemudian amplas dengan kertas nomor 240.
  6. Wood stain diaplikasikan sebagai pewarna kayu.
  7. Sanding sealer dapat disemprotkan sekali sampai dua kali sebagai cat dasar, lalu tunggu hingga kering. Amplas kembali secara mengambang dengan kertas nomor 360.
  8. Sebagai top coat, semprotkan sekali dengan penampilan clear satin, clear gloss atau clear dof sesuai yang Anda inginkan.
  9. Setelah 6-8 jam dan cat sudah kering, amplas dengan kertas nomor 400. Kemudian semprot dengan top coat untuk kedua kalinya.

Sangat disarankan untuk memakai ruangan yang memiliki sistem pertukaran udara baik untuk mempermudah prosesnya. Demikianlah artikel keunggulan material Polyurethane yang produknya dapat dibeli di Bengkel Mesin Industri Bekasi? Sahl Engineering Indonesia.

Mengenal Plating Service dan Hard Chrome

16 Nov 17
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Halo penghobi engineering, melalui tulisan ini kami akan membawa Anda untuk mengenal plating service dan hard chrome. Plating service sendiri adalah sebuh proses pembentukan sebuah baja utuh menjadi pipih seperti layaknya lempengan piring.  Ini adalah salah satu alat yang tentunya sangat dibutuhkan untuk membuat aneka komponen industry.

Sebenarnya apa fungsi plating service dan hard chrome

Plating service adalah salah satu bahan yang akan digunakan untuk membuat salah satu komponen alat dalam industry. Untuk membuat sebuah plating service sendiri tidak terlalu mudah, ada beberapa tahap yang harus dilakukan. Bengkel bubut Jababeka? Sahl Enginering Indonesia adalah salah satu bengkel yang dapat Anda kunjungi untuk memesan dan membuat plating service seperti yang Anda butuhkan.

Fungsi Hard Crome

Sedangkan Hard Crome sendiri adalah sebuah proses yang berfungsi untuk memberikan lapisan di bagian permukaan. Lapisan yang diberikan cukup beragam, dan hal ini disesuaikan dengan kebutuhan, adapun lapisan logam yang biasanya digunakan antara lain tembaga, baja, atau alumunium. Dengan digunakannya lapisan logam seperti ini, maka kinerja alat jadi lebih maksimal.

Ada beberapa keuntungan yang akan diperoleh sebuah alat, ketika sudah dilapisi oleh hard crome tersebut, antara lain tahan karat, anti gores, membuat permukaan logam jadi semakin keras, tahan terhadap berbagai macam cuaca, dll. Sistem pelapisan ini sendiri tentunya sangat menguntungkan, dan pastinya membuat berbagai peralatan jadi lebih tahan lama.

Hard Crome sendiri biasanya digunakan untuk melapisi laras senjata, silinder, Shaft, piston, aneka perlengkapan militer, aneka senjata tajam, dll.

Salah satu jenis lapisan Hard Chrome yang biasanya digunakan adalah Cylinder liner. Teknik menggunakan metode ini sebenarnya tidak jauh berbeda dengan metode chrome yang ada di pinggir jalan, yaitu dengan menggunakan electrochemical plating, atau menggunakan Flame Arc Coting. Namun yang membedakan aalah bahan pelapis yang digunakan. Untuk melapisi bahan yang satu ini, biasanya menggunakan Chromium murni, yang memiliki tingkat kekerasan yang cukup tinggi. Dimana Chromium murni ini memiliki kandungan Vanadium dan juga Silica Dioxide, kedua kandungan ini hampir setara dengan Nikasil Diasil atau Diamond Hardness.

Untuk proses coating yang dilakukan menggunkan metode electroplating, biasanya proses yang satu ini digunakan oleh industrial hardchrome.

Fungsi Nickle Chrome

Nickle Chrome sendiri adalah salah satu metode yang digunakan dalam plating service, namun yang membedakan antara nickel Chrome dengan hard Chrome adalah bahan pelapis yang digunakan. Dimana untuk Nickle Crome ini bahan yang digunakan adalah nikel dan juga Chrome. Sedangkan untuk fungsi, tidak jauh berbeda dengan hard chrome. Dimana Nickle chrome ini dapat mencegah karat dan juga korosi. Seperti diketahui, nikel sendiri adalah salah satu bahan yang tidak mudah berkarat, selain itu bahan yang satu ini juga tahan terhadap larutan elektrolit. Ini yang membuat bahan tidak mudah rusak, aus, bahkan tetap terlihat menghilap.

Mengenal Fungsi Anodizing

Yang disebut dengan fungsi anodizing dalam plating service adalah proses memberikan warna logam alumunium pada perlengkapan industry yang akan digunakan. Kebanyakan mesin memiliki warna abu-abu, warna ini yang membuat mesin tampil lebih menarik. Ketika sebuah mesin sudah menggunakan proses  Anodizing, maka bahan alumunium yang ada akan jadi tahan karat dan juga abrasi.

Mengenal fungsi Butting

Yang dimaksud dengan proses butting sendiri adalah sebuah proses untuk menghaluskan bagian permukaan dari barang yang sudah melakukan beberapa proses pelapis logam. Pada proses ini biasanya hanya menggunakan emery atau orang mengenalnya dengan amplas.

Mengenal fungsi Preparasi

Ini adalah proses inspeksi atau memperhatikan barang yang sudah diplating service atau disebut juga dengan electroplating.

Apakah seluruh proses ini juga dilakukan oleh bengkel mesin Industri Bekasi ? Sahl Enginering Indonesia tentu saja menggunakan keseluruhan metode yang ada, ketika melakukan proses plating service tersebut. Plating service dan hard chrome? Sahl Engineering.


Tips Membeli Komponen Mesin Industri

06 Nov 17
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Mau belanja komponen mesin buat pabrik Anda? Bagaimana tips membeli komponen mesin industri? Anda sedang mencari Bengkel bubut Jababeka? Sahl Engineering Indonesia jawabannya – Mesin industri sangat penting bagi keberlangsungan suatu usaha produksi.

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Sekilas Mengetahui Prosedur Perancangan Shaft

31 Oct 17
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Artikelini adalah tentang sekilas mengetahui prosedur perancangan shaft. Bingung dimana bengkel bubut Jababeka? Sahl Engineering Indonesia merupakan bengkel bubut terbaik yang berlokasi di Cikarang. Perusahaan ini bergerak di bidang pembuatan berbagai macam komponen mesin industri seperti gear, platform machine, lori berkapasitas hingga 20 ton, lifter unit, dan lain sebagainya. Salah satu komponen mesin yang juga dimanufaktur oleh perusahaan ini adalah shaft.

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