Precision machine shops in Bekasi Karawang offer a wide variety of services. Advances in machining technology have ensured that virtually any part can be turned out quickly, efficiently, and safely, in quantities ranging from one-offs to high volume output.
Processes
Machining isn’t a single process; it’s a group of processes working in concert to shape metals such as stainless steel, titanium, nickel, and aluminum. Turning, drilling and milling are the three main machining processes.
Traditionally, lathes are the principal tools used in turning. Turning involves rotating a workpiece against a cutting blade. The cutting tool moves slowly, in a direction parallel to the axis of rotation of the piece. A lathe can cut, sand, and knurl.
Drilling produces holes in the workpiece with a cylindrical rotating cutter that has either two or four edges. A drill press is the primary tool traditionally employed.
Milling involves a cutting tool with multiple edges that rotate against the workpiece to produce a straight surface. The two types are peripheral milling and face milling, generally performed on milling machines.
Other miscellaneous operations may be required to finish a piece. These could include burnishing, which smoothes and refines surfaces, and boring, which expands an existing hole. Shaping, planing, broaching and sawing are considered machining operations, as are grinding and other similar surfacing operations.
Advances in machining have meant that CNC (Computer Numerical Control) has transformed traditional machines, allowing them to perform these operations more quickly, efficiently, and safely – creating precision machining.
CNC Precision Machining
With the advent of Computer Numerical Control operations, machine shops can turn out incredibly precise components. A computer program is customized for an object and the machines are programmed with CNC machining language called “G-code.” The computer controls features like feed rate, coordination, and speed; it dictates exact positioning and velocity.
CNC machining can produce complex shapes and patterns with a precision that simply couldn’t be achieved using traditional machining. CNC also allows for large numbers of exactly similar parts to be machined.
Using CNC, a “Machining Centre” can be created, combining milling and turning functions. The point-to-point control feature of CNC can make drilling and boring operations extremely accurate. Other machines, such as EDMs (Electrical Discharge Machines) can be used to create new effects using specially designed electrodes. Industrial robot technology offers fast changeover, programming and setup for high-volume machining.
CNC machining can easily produce prototypes important for R&D; they can also shape and mold tools to spec for future custom jobs. And CNC machines can be run 24/7, with minimal supervision and maintenance, thus ensuring high volume and affordability for the consumer.
Precision Advantage
Precision machine shops are creating the cutting edge products of the 21st century. Feed “precision machine shop Toronto” into any search engine, and you’ll get hundreds of hits. These shops offer a wide variety of machining services, with experience in almost every industry, including automotive, aerospace, tool and die, optical equipment, heavy equipment, oceanographic, military, mass transit, power generation. Whatever your precision machining requirements, you’ll find a precision machine shop in Cikarang to suit your needs.